Beyond Additive: Bringing Generative Design to the Machine Shop

While generative design offers innovative, organic forms, its realization has largely been limited to prototyping via additive manufacturing. Conventional computer numerical control (CNC) machining, despite its advancements and suitability for mass production, has primarily focused on geometric parts, alongside making the production more efficient, autonomous, and lights out. This project investigates a paradigm shift by exploring the integration of generative design with modern CNC machining techniques. We’ll delve into recent developments in CAM software, using Autodesk Fusion 360 software and modern CNC techniques that enable the fabrication of complex, freeform designs developed through generative algorithms. By examining a successful case study of bicycle components, current limitations, and potential applications across various industries, this presentation aims to highlight the potential of this integrated approach to bring generative design to mass manufacturing, moving beyond prototyping and into real-world applications.