Laser powder bed fusion (LPBF) is one of the most predominantly used additive manufacturing (AM) technologies today, producing functional metallic parts in several industries such as aerospace, medical, and automotive. As an emerging and complex technology, the manufacturing design guidelines and rules of LPBF along with its impact on sustainability are not well understood. This session builds off design for additive manufacturing (DfAM) principles as they apply to specific process parameters and machine dynamics defined in LPBF. These include recoater blade interference, support structure, and part distortion. This session also provides insight into the impact of AM on sustainability, as well as highlighting key design considerations to improving the implications on sustainability. With these considerations in mind, the session will explore how a user can implement design variables into their workflow using Autodesk Netfabb and its Simulation Utility.

For the last couple of years, the speaker has taught generative design classes at Autodesk University. The first years, we did an “Introduction to Generative Design” lecture; last year we did a lab showing the process and setup for applying a generative design to a part. This year we want to look at the results that you get from running the part and talk about how to interpret the information that you get back. We also want to look at how to download the desired result as a solid model, modify the file for any needed cleanup, and use it in an assembly. We are going to start by submitting a file to Generative Design in Fusion 360 software, then we’ll look at the results that are returned for strength, weight, and even cost. We will review sorting the results to get the best possible option for what we want, then we will download the file and talk about what you can do with the file. We’ll finish up by talking about changes to Generative Design in Fusion 360 that have come out this year.

In this class, the speaker will share the Fusion 360 free-form modeling tips and tricks that were used to model the Ironman Suit and the Ironman Armor: Mark XLIV—HulkBuster. The process of making these suits was presented at Autodesk University 2017 and 2018. These two models were also posted on the Fusion 360 Gallery: (https://gallery.autodesk.com/projects/110798/ironman-suit), and (https://gallery.autodesk.com/projects/120141/iron-man-armor-mark-xliv—-hulkbuster)

In this class, you will learn how to best identify parts for redesign. You will receive a few examples and then see in Fusion 360 software how to redesign the parts keeping design-for-manufacturing (DFM) rules for metal additive manufacturing (AM) in mind. The goal is to redesign the parts using simple operations in Fusion 360 to see that you don't need an organic topology optimized part to get an economical use case. You’ll learn the limits of metal AM and when it is definitely not smart to use this technology.

Micromachining is a notoriously demanding process that requires precision beyond levels that most machine shops are comfortable with. However, any shop can take on micromachining jobs with the right cutting tools, machines, accessories, and some knowledge on the differences between traditional machining and the nuances that micromachining brings with it. In this session, we will dive into strategies for successful micromachining, covering both micromilling and microturning applications. We will talk about cutting-tool selection and how it can differ from traditional machining standards, how miniature tooling reacts differently in the cut than larger tooling, and ways that you can take your machines to the next level with high-speed spindles and accessories.

In this demo, we will walk through a simplified example of capturing real-time manufacturing data (cutting temperatures) from a hobby-class computer numerical control (CNC) router as it machines aluminum, visualizing that data on the visual model of the part being manufactured. Cutting tool and workpiece temperatures are direct indications of cutting efficiency and tool health. Mapping temperatures can help validate and suggest adjustments to feeds, speeds, and depth of cut to achieve the nominal chip load. While this is far from an industrial solution, this demo will show the power of IoT manufacturing within a simplified context to explore the utility and promise of cloud-based manufacturing solutions, built with Forge.

Professor Hamane consolidate class and World solar car team for student org to Fusion Team which can help distant learning platform and collaboration for ME design students over Fusion 360 and Fusion team. You can learn the effective way of project management and data from SWX data to convert.

How many tips do you think we can learn in 60 minutes while recreating the Engineers’ Guide to Drinks within Fusion 360 software? The Engineers Guide to Drinks drawing was a test drawing originally created to test pen plotters back in 1972. Autodesk stalwart Shaan Hurley recreated it in AutoCAD software a number of years ago. It's since been replicated in a number of other applications. When coming up with a title for this tips and tricks class, the speaker thought about how much more sober everyone will be at Autodesk University this year given it's not being held in Las Vegas (in theory, at least). This thought immediately invoked the Engineers’ Guide to Drinks and how it would be a fun way to cover a series of tips and tricks across sketching, modeling, assemblies, animation, rendering, and manufacturing. Let's do this!

We’ll start by exploring the basics of Generative Design in Fusion 360 software, then look at how understanding the inputs can help us to design not only functional but also fun designs. To make our new artistic design, we need to explore how 3D printers see the designs. Small tweaks can help the 3D printer create better results. We will show examples of artistic designs and the quality of the 3D-printed outcomes.

3D models help us to create better-quality products, but also help us to visualize our designs in various ways: 3D images, videos, games, 360 panoramas, virtual tours, augmented reality, virtual reality, and so on. All these are digital and are able to reach a big audience. Sometimes we need to step out of this digital world and go back to the basics! Brick Reality is a partly 3D printed and partly Lego build of a 3D road design. This class will show you how an InfraWorks model was made and turned into visualizations and a 3D-printed/Lego model.

Generative design is used as an optimization technique to achieve a reasonable trade-off between weight and reliability for the control arm plate of a double wishbone suspension assembly of a Formula Student race car. Generative design is applied in order to develop a low-weight design alternative to a standard control-arm-plate design. In addition to an optimal material distribution, the generative design methodology provides several design outcomes for different materials and fabrication techniques. Based on the generative design recommendation, the print was developed with Ti-6Al-4V using SLM 280 2.0, which deposits layers of 60 ?m thickness, by employing a bidirectional powder recoating technology. The entire printing process is conducted in an inert atmosphere, filled with argon gas, with two 400 W IPG fiber lasers that scan the layers at a build rate of 113 cubic cm/hr. And the support removal is conducted using wire cutting.

In this session, we'll look at a workflow that goes from a drawing to the output of technical documentation for high-volume production using multiple setups and machines. It starts with raw material and the use of parametric modeling and model states to break up the individual operations. From there we can use Inventor Tolerance Analysis to determine stackups and points of high risk during machining. The model is then translated to Autodesk Fusion 360 software for its machining capabilities. It quickly shows the machine library and tooling library capabilities. The Fusion 360 CAM validates cycle times and interference checks. Fusion 360 CAM data is then exported. With Inventor, the part is then made into technical drawings. Tooling and inspection documents are then populated with all the necessary data. Any part updates can be driven parametrically, validated, and updated on demand.

The class will show you an automotive interior design workflow. It will show how fast you can get to a physical prototype of an interior part. The workflow starts with quick concept modeling using Alias software. After that, we hand out the model to Autodesk Fusion 360 software for additional steps like physical model making and manufacturing cost evaluation. This early phase concept workflow can massively speed up your decision-making process for interior parts.

Want to learn how to use generative capabilities to design and optimize fluid flow with lower pressure drop and smoother channels—10-100 times faster? This class will present the Fluid Path study in the Generative Design Extension in Fusion 360 ("Generative Fluids” for short), a powerful generative technology for the CFD industry, explain how to apply it, and share advanced tips and tricks to significantly speed up the design process. You'll learn the Generative Fluids workflow, the physics and optimization behind it, and important aspects involved in getting as much as possible from the tool. Additionally, we'll cover how to connect the workflow with other Autodesk capabilities and products, such as Generative Design in Fusion 360 (to combine both generative technologies, structural and fluids); Autodesk CFD for result validation; and Fusion Electronics Cooling in Fusion 360. This session is a chance to ask direct questions to the people creating the product.

Discover the future of design and make by connecting design data to simulation and manufacturing workflows, unlocking new capabilities, and accelerating outcomes. This session will present a case study that showcases the power of Autodesk Platform Services by connecting Autodesk Fusion 360 data to a robotics research software platform. Discover how to move beyond manual import/export workflows to create a digital thread connecting Fusion 360 to your own external software programs using Autodesk Platform Services APIs. Learn how to build a seamless connected workflow that can automatically sync CAD updates from Fusion 360, creating a connected data environment to keep your system up to date with constantly changing design data. This increases efficiency, fosters team collaboration, and ultimately enables faster iteration and development. Prepare for the future by making the "what ifs" of tomorrow possible today through connected design-to-make workflows.

This real-life case study will explore the transformative power of integrating Autodesk's software systems: AutoCAD Electrical, Inventor Cable and Harness, Vault Professional, and Autodesk Fusion 360 Manage Extension. Through live examples, we'll showcase productivity, accuracy, and operational efficiency gains across multiple platforms. Join Alstom and Autodesk's senior consultant as they share first-hand challenges with manual processes and discuss how this solution drives transformative change. This integrated approach minimizes errors, enhances collaboration, and improves project efficiency, avoiding costly delays and rework. Learn benefits and best practices for automating connected 2D to 3D Cable and Harness design within a common data environment and MBOM/EBOM synchronization, emphasizing the importance of a connected workflow throughout a project lifecycle.

This class will explore the capabilities of the Fusion Data API and its potential for enabling data-driven workflows and collaboration in Autodesk Fusion 360 software. You'll gain insights into the key features and functionalities of the Fusion Data API, and learn how to use it to access, retrieve, modify, and analyze design data within Fusion 360 projects. The session will cover essential aspects such as authentication, data retrieval, filtering, and manipulation techniques. Furthermore, we'll showcase real-world examples of Fusion Data API implementations to demonstrate its practical applications in enhancing productivity, facilitating cross-team collaboration, and unlocking valuable design insights.

Custom classic car and hot rod builds often require many custom parts that are bespoke to the vehicle. In this session, we'll use several custom components created for the Iron Maven vehicle—built by Girl Gang Garage and featured at SEMA and in MotorTrend—to demonstrate workflows for designing and fabricating the components from the ground up. The workflow demonstrations will focus on cosmetic and mechanical components, with an example of a 3D-scanning-to-freeform-modeling workflow for cosmetic components and a measurement-and-fit-check-to-parametric-modeling workflow for mechanical components (and mechanical features). Finally, examples of finishing 3D-printed parts with production-quality finishes will show workflows for fabrication.

In this class, we will go over all the latest details about the Autodesk Platform Services Data Initiatives from an API perspective. Access your design data in a granular fashion using GraphQL in Autodesk Platform Services. If you're a customer, developer, or partner and want to see the latest information about the API status for each of the three platform data areas, then this is the class for you. As you have heard before, Autodesk is investing heavily in cloud data with Autodesk Fusion 360 (manufacturing), Autodesk Forma (AEC /BIM), and Autodesk Flow (media and entertainment) industry groups. At the center is also the Data Exchange service that allows data to be shared in a specific and durable way. From authoring to access, this class will explain the details about each service and how to use the API to access the data. We'll also cover the fact that data can be accessed across each of the information models, and via Data Exchange, in an easy fashion.

Underutilization stems from a variety of reasons, ranging from simply being uninformed or unaware, to misapplication while attempting to maximize existing cutting tools. The biggest area for improvement is the optimization of cutting tools, which can be done by paying closer attention to the various other manufacturing technologies at hand. Machine tool capabilities, materials being machined, and other manufacturing technologies—such as CAM programming abilities, high-pressure coolant capability, fixturing, small spindles (such as driven tools), and the like—should all be considered and used. No matter the reason, even the smallest of companies now have tools and technology at their disposal to assist in making better cutting tool choices while considering the manufacturing technologies. A lot has changed recently in the world of manufacturing, and cutting tool production is no different.