Difficult and costly importation of equipment. Lack of customized parts. Unavailable spare parts, especially in the remote areas where supply chains may be disrupted. These are some of the daily challenges faced by the staff of MSF (Médecins Sans Frontières—Doctors Without Borders). The 3D Printing for All project aims to democratize access to 3D printing and solve some of those challenges by getting 3D printing in MSF's projects, and developing procedures and guidelines on how to use it safely and efficiently. Describing design needs, context, and technical parameters for a CAD expert to make a design is critical to the production of the products that solve problems in the field. For the most part, the people who have the problems to solve do not have engineering backgrounds—and yet they have to provide precise information. Throughout the implementation of the project, we've experienced this communication gap, learned valuable lessons on how to minimize the number of iterations, and saved material and time involved in putting a product in use.

What’s the difference between topology optimization and generative design—and why does it matter when building advanced components? In this hands-on lab, we’ll explore the tools and workflows that helped Elara Aerospace design a launch-ready, record-breaking rocket built to survive the extreme forces of spaceflight. You’ll follow guided exercises in Autodesk Fusion software, learning how to harness both generative design and topology optimization to reduce mass, increase strength, and improve overall performance under tight constraints. We’ll walk through how to define loads, constraints, and materials. We’ll cover how to interpret and compare outcomes. And we’ll explore post-process geometry for manufacturability. You’ll gain practical experience in setting up a generative design study, comparing it with topology optimization, and understanding when and why each approach is appropriate. By the end, you’ll understand the theory—and have built and optimized a component for spaceflight-level performance.

Booleans are a foundational part of content creation, yet it was frowned upon to use traditional polygon booleans in media and entertainment projects. To solve this problem, Autodesk rebuilt their booleans from the ground up within 3ds Max software, creating a new, powerful, and trusted solution in the Boolean Modifier that unlocks exciting new workflows and capabilities. In this session, you'll learn about how and why this new system was created for 3ds Max, which benefits it provides, and how you can use it to its maximum potential in your own work to create amazing content for film and TV, games, XR, or 3D printing projects.

Learn how generative AI can revolutionize product engineering and lifecycle management. This session will focus on key challenges in the manufacturing product lifecycle, such as the reliance on 2D drawings and PDFs, the time-consuming nature of model creation and analysis, and the complexity of assembly modeling. With a focus on practical applications, we'll discuss how generative AI can address these challenges by transforming engineering workflows and enhancing efficiency. And we'll look at the impact that generative AI (powered on Amazon Bedrock) has on the manufacturing lifecycle. We'll explore Autodesk Fusion 360 software, and we'll showcase the potential of integrating a chatbot or plug-in within Fusion 360 that can assist designers in rapidly building models and accelerating the design process.

In this enlightening talk, Renishaw, a recognized leader in precision measurement and process control solutions, will explore the power and potential of Autodesk Fusion software in programming the company's innovative manufacturing technologies. As the digital manufacturing revolution continues to transform industries, it is vital to understand how to harness critical data on the shop floor. Renishaw will explore practical applications, demonstrating how Fusion 360 can be used to optimize their process control solutions, enhancing precision, reducing waste, and boosting productivity. Additionally, the talk will spotlight how Fusion 360 can drive Renishaw's advanced metal additive manufacturing equipment, facilitating the design-to-production process and enabling more-intricate, powerful, and lightweight designs. Attendees will gain insights into the future of manufacturing, where software like Fusion 360 and hardware from Renishaw intertwine to create innovative solutions.

Embark on an exciting journey into the world of creating a fully functional simulation racing steering wheel, using Autodesk Fusion capabilities: Design, electronics, simulation, and manufacturing—all within one seamless solution. Witness the collaborative efforts of global industry experts and suppliers as they bring this project to life. Join us and experience innovation in motion!

Explore best practices for industrialized construction to ensure fast, efficient, and sustainable workflows. Learn how Beca from Australia and Windover Construction from the United States used building information modeling (BIM) to improve off-site workflows and facilities operations. Case studies will cover academic and affordable housing projects, including the digitalization of asset management at the University of Melbourne and Windover's 153,000-square-foot, modular, mixed-use community in Massachusetts. You'll also explore the application of additive manufacturing in fabricating historic preservation facades at the Autodesk Technology Center in Boston. Gain insights into the convergence of manufacturing and architecture, engineering, and construction workflows, leading to reduced waste and improved quality. Discover how combining off-site construction and digital twins is paving the way toward a zero-waste future. Explore how design for manufacturing and assembly (DfMA) workflows can empower prefab design, manufacturing, and installation, maximizing sustainability, schedule, and cost benefits across your portfolio.

Automation and AI in the Manufacturing industry can be a game-changer. These technologies can enhance the capabilities of a shop, allowing it to take on more complex projects that may have been previously out of reach. Automation can help in handling tedious or repetitive parts of the design and make process, such as quoting, toolpath programming, feeds and speeds management, and more to improve performance. AI can offer design optimizations, recommendations and DFM feedback for additive and subtractive workflows. Hear directly from the partners delivering these workflows in Fusion. 

After graduating from their respective university courses, BAC founders Neill and Ian Briggs set up their own design/engineering consultancy, with Neill leading engineering activities and Ian heading up the design elements. The company was commissioned to work on major automotive projects with the likes of Porsche, Mercedes, Smart, AMG, Maybach, Ford and Bentley, but they also gained valuable experience with smaller brands, too. Over time, Ian and Neill would identify a gap in the market that they believed simply had to be filled – a single-seater, road-legal vehicle that focuses purely on the person behind the wheel and is totally uncompromised. Ian, Design Director for BAC, will walk users through the automotive design workflows and share his experiences on how software from Autodesk and workstation technology from HP, AMD, and NVIDIA, contributes to the Briggs brother's ability to turn their vision into reality.

Educators! Have you been tasked with teaching digital modeling and/or 3D printing? In this session, learn step-by-step, tutorial projects for simple consumer items. You can take these fun, actionable projects back to your classes to help get students started. Projects will include: Finding sketches on the internet, turning them into SVG files with an online converter, and using Fusion 360 to turn them into a cookie cutter and business card; Using Recap Photo to turn smartphone snaps of a statue into a reality capture model, importing the model into TinkerCAD, and editing it into a candy jug.

Everyone loves a quick-fire class full of productivity and power-user tips and tricks. Fusion 360 software is a big product, with lots of environments to master. No matter if you are a beginner or a seasoned veteran, there are always new tips to learn from different perspectives. Come along for an action-packed 90 minutes of learning, and accelerate the process of mastering Fusion 360.

Generative design is used as an optimization technique to achieve a reasonable trade-off between weight and reliability for the control arm plate of a double wishbone suspension assembly of a Formula Student race car. Generative design is applied in order to develop a low-weight design alternative to a standard control-arm-plate design. In addition to an optimal material distribution, the generative design methodology provides several design outcomes for different materials and fabrication techniques. Based on the generative design recommendation, the print was developed with Ti-6Al-4V using SLM 280 2.0, which deposits layers of 60 ?m thickness, by employing a bidirectional powder recoating technology. The entire printing process is conducted in an inert atmosphere, filled with argon gas, with two 400 W IPG fiber lasers that scan the layers at a build rate of 113 cubic cm/hr. And the support removal is conducted using wire cutting.

Event Simulation in Autodesk Fusion 360 is a powerful analysis tool that is intended to help you solve problems with complex contact, large motion and deformation, and nonlinear material. It can help confirm the acceptability of the model by including all the nonlinear effects that may be encountered during actual use: nonlinear large displacement, rubber-like material, nonlinear elasticity or plasticity, and contact. When it comes to practical use of simulation, users need to think about the assumptions and limitations of Event Simulation. This session will cover when not to use Event Simulation and then show how to use it correctly without failures and how to interpret the simulation outcomes.

Custom classic car and hot rod builds often require many custom parts that are bespoke to the vehicle. In this session, we'll use several custom components created for the Iron Maven vehicle—built by Girl Gang Garage and featured at SEMA and in MotorTrend—to demonstrate workflows for designing and fabricating the components from the ground up. The workflow demonstrations will focus on cosmetic and mechanical components, with an example of a 3D-scanning-to-freeform-modeling workflow for cosmetic components and a measurement-and-fit-check-to-parametric-modeling workflow for mechanical components (and mechanical features). Finally, examples of finishing 3D-printed parts with production-quality finishes will show workflows for fabrication.

In this session, we’ll discuss how design for additive manufacture (DFAM) can influence the performance of additively manufactured parts. This session will focus primarily on laser powder-bed fusion, but concepts can be transferable to other additive techniques. We’ll explore lattices, hollow geometries, and thin walls as common features in lightweight designs, including the challenges that these can pose in design, post processing, and actual performance. Autodesk Research is currently undertaking research to characterize how as-built features perform (mechanically) compared to idealized conditions—generic bulk-material values found in literature. This will enable better representation of these features at the design stage to facilitate more accurate simulation and optimization. Attendees will leave more familiar with DFAM, considerations during the design process, and the impacts these have on overall part performance.

Fusion connects product development from ideation through shop floor fulfillment integrating a broad array of both design & manufacturing solutions. Fusion connects shared data across your processes and tools to help designers, machinists & business leaders make better decisions and improve profitability and sustainability. Meet the partners that help make that happen from hot startups to established industry leaders. Autodesk's ever-evolving partner ecosystem delivers modern solutions, allowing Fusion customers to leverage the latest advancements in sustainable design, toolpath automation, data management, and automated manufacturing. Join this session to hear from some of our key partners and explore how together we are accelerating innovation in manufacturing.

Evolved Structures, a technology based on generative design and digital manufacturing, has the potential to revolutionize spaceflight system components. This presentation explores "prompt engineering" for guiding generative design artificial intelligence (AI) using textual and geometric information to create parts that meet functional, structural, and manufacturing requirements. By integrating essential design elements, engineers can maximize AI-driven optimization for innovative, high-performance spaceflight systems that are cost-effective and efficient to produce. The presentation will also showcase examples of fabricated hardware developed using this approach, which are slated for integration in future NASA missions.

Meet "The Brænch"—an organic 3-meter-high steel structure fabricated with advanced 3D printing technology. This class showcases how our cross-disciplinary team used Fusion to unlock novel design workflows and create unique architectural elements that are 3 times cheaper than if they were die cast. We'll demonstrate why architects should consider adding Fusion to their toolbox for generative design, optimization, and FEA simulation to move beyond certain limitations of Rhino/Grasshopper. Through detailed examples, we'll present an integrated workflow improving material efficiency and structural performance in large-scale metal components. The class targets architects first approaching manufacturing, practically demonstrating how to align design with fabrication requirements, opening possibilities for applications such as façade components and structural elements while leveraging additive manufacturing to tackle material transportation, construction cost, and supply chain challenges.

This session will showcase how modular construction leaders DuBox and DuPod are revolutionizing project delivery by using Forma Build software and Autodesk Forma—with QR-coded, data-driven workflows throughout the entire lifecycle. Starting with AI-assisted design, participants will see how design teams generate multiple layout and system options, instantly visualized in 3D models and analyzed through Power BI dashboards to reveal quantities and costs—empowering faster, smarter decisions early in the process. In manufacturing, each module and component is tracked using the Asset feature in Forma Build. QR codes are assigned to every asset, linking physical elements to their digital counterparts.

This session will explore a practical, classroom-tested workflow for integrating advanced electronics and mechanical design using Autodesk Fusion software. Using a mechatronics case study—a Raspberry Pi Pico-controlled NERF turret—you'll learn to streamline multidisciplinary design, enhance collaboration, and prevent integration challenges. See how Fusion can simplify electronics PCB and mechanical design integration, optimize prototyping, and support real-world educational outcomes. Gain practical methods for improving your electronics-mechanical workflow efficiency.