Everyone is experiencing the skills-gap change to some degree. With the increasing breadth of this issue looming over manufacturing, automated processes and efficient workflows have become paramount to every business. Many CAD/CAM products offer solutions that come close; however, they can leave people feeling overwhelmed, which causes more of a setback rather than a solution. In this class, we’ll demonstrate how the new generation of cloud and advanced manufacturing solutions will help close the gap. The goal is to communicate how Fusion 360 software and PowerMill can improve the efficiency of subtractively manufacturing your parts, increasing productivity, and complementing your existing workflows.

PowerMILL is the industry leading 3, 4 & 5 axis machining solution, learn how to take take solid, surface and traingle models and quickly produce toolpaths to drive multi axis milling machines.

This hand-on lab will give you the chance to experience firsthand the advanced toolpath control that Autodesk, Inc.’s, PowerMILL software enables you to have as a user. This session features PowerMill.

Industrial robotic automation is becoming the standard for manufacturing sophistication and efficiency in many industries. PowerMILL Robot combines the CAM control that users have come to know and love from Delcam with intuitive robotic-arm configuration and motion control. This course will begin by using PowerMILL machine tool configurations to define a basic 6-axis robotic arm from an articulated CAD model. We will then move into part setup for both a static situation and a dynamic situation using an external workpiece positioner for our seventh axis. We will create machining approaches on the fly by moving the robot joints separately or in tandem and then creating workplaces from our tool center point. Finally, we will use PowerMILL finishing toolpaths with the robotic arm and learn how to manage and monitor robotic joint motion using PowerMILL Robot simulation tools.

We typically see robotic arms being used in welding or pick-and-place applications on production lines. This class will cover some lesser-known uses that are becoming more relevant in manufacturing, with a focus on subtractive machining. Though not as commonly used as traditional computer numerical control (CNC) machines, they offer versatility by enabling attachment of various end effectors, such as CNC tool spindles, additive extruders, and even grinders or polishers. They can therefore be used as subtractive, additive, and postprocessing machines. The PowerMill Robot plug-in takes advantage of PowerMill software’s innovative 3- and 5-axis toolpaths and the toolpath editing features to apply them to a wide range of supported robots. We will primarily cover subtractive manufacturing in both industrial and artistic settings. Attendees will learn the workflow, from setting up a robot cell, calculating toolpaths, and optimizing robot motion for efficiency and safety.

This class will venture into some of the more advanced editing tools that are offered within PowerMill software. The dynamic machine control and editing within a region will be the topics of discussion. We will demonstrate live these editing tools.

Everyone is experiencing the skills gap change to some degree. With the increasing breadth of this issue looming over manufacturing, automating processes have become paramount to every business. Many CAD/CAM products offer solutions that come close; however, they leave people feeling daunted, which causes more of a setback, rather than a solution. In this class, we’ll demonstrate how the new generation of cloud and advanced manufacturing solutions will help close the gap. The goal is to communicate how Fusion 360 and PowerMill can improve the efficiency of subtractively manufacturing your parts, increasing productivity, and complementing your existing workflows.

This course will examine the fundamentals of a basic 3-axis setup using Delcam PowerMILL. We will start by learning how to set up a part within stock, and then we will use area clearance toolpaths to rough the part. We will then discuss various finishing strategies, moving from a semi-finish to a true finish, and we will follow up with detailing toolpaths, such as auto cornering and pencil cuts. Finally, we will use workplanes and interactive stock models to set up a second position, commonly known as a "flip mill," before analyzing our toolpaths for gouging and collisions and then simulating our numerical control programs.

Multiaxis, large-scale 3D printing opens the doors to new application fields for engineers, architects, designers, and scientists. For this, the Netfabb and PowerMill high-rate technology combined with Autodesk tools like Autodesk Nastran software, PowerInspect software, Inventor software, and Fusion 360 software create new possibilities in design and manufacturing. This class will also cover examples from our industrial and research partners and show a workflow for high-rate deposition.

In this session, we’ll talk about how Autodesk products like Alias software, VRED software, PowerMill, and PowerInspect can empower automotive design studios with technology to push the boundaries of creativity and collaborate radically with the goal of making better products, faster.

This class is designed to communicate how multiaxis milling machines can improve the efficiency of subtractively manufacturing your parts. We will then explain many of the common problems experienced by computer numerical control (CNC) programmers or owners of these machines, followed by a series of short demonstrations where we will explain how PowerMill software could provide solutions to these problems. This class will be useful for anyone involved in multiaxis milling. There are no prerequisite skills required, nor is knowledge of PowerMill required.

Everyone nationwide is feeling the skills gap. With the increasing breadth of this issue looming over manufacturing, automating processes have become paramount to every business. Many CAM products offer solutions that come close; however, they leave your team with a learning process that’s more of a setback than a solution. Let us show you how technologies within Autodesk’s advanced manufacturing solutions PowerMill and FeatureCAM—such as AFR (Automatic Feature Recognition) and Custom Macro creation—can help you close the gap. Automating the basic functions in your workflows lets new talent pick up processes faster and gives you the time to train your team for true success.

New manufacturing processes and hardware are changing the way products are designed and made. This class will focus on how companies can use innovative DED (directed energy deposition) additive processes in their businesses to respond faster, produce more efficiently, and produce parts they couldn't have through traditional manufacturing techniques. We'll be focusing primarily on PowerMill 2019 software's support for additive/hybrid manufacturing processes, and the Diversified Machine Systems (DMS) Hybrid Machining Center that combines 5-axis additive and 5-axis subtractive machining. You'll learn which industries have lead the way in adopting these technologies and how they've implemented them, which applications in your shop could benefit from DED hybrid technology, how to most effectively plan for hybrid processes, and how to best utilize the new Additive tools in PowerMill.

Visualizing and defining 3D models on a 2D screen has always been a challenge for CAD and CAM users. Tool paths and probe paths add other levels of complexity to take into consideration, as the user cannot fully appreciate the problem on a 2D viewer. Imagine yourself trying to define a tool axis on a complex shape-it's very hard to take every single aspect of the shape into account, except by guessing, calculating, and retrying repeatedly. With augmented reality (AR) and virtual reality (VR) technologies, the user gains the ability to inspect and define accurate 3D transformations (position and rotation) for machine tools in a much more natural way. We will demonstrate one potential workflow to address this during the class, which includes how to export relevant models from PowerMill software or PowerInspect projects; how to reconstruct, edit, and optimize models in PowerShape software and 3ds Max software; and eventually how to add simple model interactions and deploy them in AR/VR environments with game engines like Stingray or Unity.

Industrial robots are suitable for an extremely wide range of fabrication and construction processes. Commonly used in automotive production and other high-volume production, robots are now implemented in the production of architectural components, low-volume production, and academia. The potential of the Industrial Robotic manipulator makes for an appealing tool for shops, design firms, and fabricators who want numerical control capability but do not have the means to invest in many specialized computer numerical control (CNC) tools. As the cost of hardware drops, designers have more access to these tools; but perceived hurdles limit the diffusion of manipulators in many settings. This course provides a pragmatic intro to the Industrial Robot as a tool that supports many numerically controlled activities. The course will provide details of the procurement, requisite tooling, safety, installation, and calibration. We will also conduct a hands-on demonstration of the commissioning and basic operation of an industrial robot arm. This session features PowerMill. AIA Approved

Robots provide a unique platform for machining large volumes as well as for a vast range of other applications, including trimming, gluing, polishing, and the laying down of a huge variety of different materials. This workshop will introduce you to the basic concepts involved in creating the path as well as controlling the robot axis to drive your manufacturing processes.

You might be new to CAM. You might have an existing non-Autodesk CAM package. You might be an Autodesk CAM user who is exploring other products in the portfolio. Whatever your situation, if you are interested in Autodesk CAM products, this session will aim to help you. This class will introduce you to the range of Autodesk CAM products. Starting with the HSM products this class will look at product capabilities, and which CAM product to move to next, when your focus changes. So whether it’s the high level of automation and multi-tasking machining centre capability of FeatureCAM, or maybe the high-degree of toolpath and machine control of PowerMill you require, this class will help you make the right decision for your next CAM package.

When computer numerical control (CNC) machining parts, it is often desirable to create parts with a fine or smooth surface finish. This becomes even more important when machining for the mold-making or die-making industries. This class will provide tips and strategies for getting the highest-quality surface finishes from your CNC machining. Some areas of discussion will include tooling and holders for maximum rigidity, mill and control parameters to check for optimum surface finish, CAM (computer-aided manufacturing) software parameters and strategies that lead to better finishes, and milling tolerance and point distribution. This class is designed to capture the best practices for the industry, and would be applicable whichever CAM product you are using, such as Delcam’s PowerMILL and FeatureCAM software, HSMWorks add-in, Inventor HSM software, or Fusion 360 software. This session features PowerMill and FeatureCAM.

Advanced composite materials are replacing more and more metal components in a variety of industries, most notably, the aerospace industry. While there are many benefits to using composite materials, there are also inherent challenges when working with composite materials. Composite structures are often formed into complex organic shapes, and they're subject to tighter tolerancing and accuracy requirements than is a similar component made from plastic or another material. This creates the need for highly accurate, often complex mold tools and patterns to be machined. PowerMill software and PowerShape software are uniquely suited for rapidly producing high-quality composite tooling, as we'll demonstrate in this course. Another significant manufacturing challenge is machining the completed composite piece. Companies often employ the use of highly complex and expensive fixtures in attempts to accurately align and set up the part for machining while minimizing the time they have in non-productive, manual setup processes. This course will demonstrate how PowerInspect software can make possible the use of simple, inexpensive work holding while increasing accuracy and repeatability of the part setup. This tool can also be used to verify the machining operations before the part is moved from the machine, making any required rework much faster and simpler, and significantly reducing the common bottleneck at the quality department.

This is an interactive discussion between a large, diverse group of interested parties to further the composites cutting industry. The Composite Team will lead discussion in conjunction with the Sim, OCTO, and Delcam Teams. We will cover the current state of the industry, the future direction of the composites industry, the current state of composites-related design and manufacturing software, and the future direction of composites-related design and manufacturing software (including a streamlined composites manufacturing solution). This session features TruNest Composites and PowerMill.